“Reprinted with permission from the February 2014 issue of TLT, the official monthly magazine of the Society of Tribologists and Lubrication Engineers, a not-for-profit professional society headquartered in Park Ridge, Ill., www.stle.org.”
Aluminum is continuing to be an important metal used in the manufacture of automobiles. Its lighter weight (as compared to steel alloys), good strength and ability to elongate are important factors that enable automobiles to be produced with higher levels of fuel economy.
But aluminum does not have the mechanical strength of steel. In a previous TLT article, a new process known as high-pressure torsion was discussed that increases the strength of aluminum to a level comparable to carbon steel without sacrificing ductility. A well-known alloy, 7075 aluminum, was solution treated at 480 C for five hours followed by quenching in room temperature water. The resulting metal was found to display a strength of 1.0 GPa in a tensile strength test, which is comparable to a typical hardened and tempered carbon-steel alloy.
Aluminum is fabricated into components used in automobiles through a series of metalworking operations that occur mainly with water-based fluids. There are a number of challenges in finding optimum machining conditions for specific aluminum alloys.
But one of the intriguing issues is what happens to the aluminum alloy when it comes into contact with water, which is the primary component in a water-based metalworking fluid. Aluminum can readily form a series of metal salts with other additives used in MWFs such as fatty acids. These salts can become water insoluble and form residues that are similar to greases. Such contaminants are undesirable because they can degrade the performance of the MWF.
Chong Fang, assistant professor of chemistry at Oregon State University in Corvallis, Ore., says, “Addition of aluminum to water leads to the formation of a variety of complex species that include monomeric, oligomeric and polymeric hydroxides. These species are present in water as colloidal solutions and gels, but they can also form precipitates and crystals.”
Gaining a better understanding of the composition of these species is extremely difficult. Fang says, “Many of these species cannot be readily identified because they are difficult to detect using techniques such as 27Al nuclear magnetic resonance (NMR) and conventional Raman spectroscopy. The problem is water binds in many different positions with respect to aluminum, leading to the formation of different types of highly coordinated structures, and there may be transient species involved. The elucidation of aqueous aluminum speciation pathways demands a technique capable of monitoring molecular choreography.”
Some of these aluminum water species are known as hydroxide clusters that contain multiple aluminum atoms. Fang says, “Formation of aluminum clusters is dependent on factors such as reagent concentration and the method and rate of solution pH change.”
If specific aluminum clusters can be selectively synthesized, then these clusters can be studied to gain an understanding of their respective properties and how they may form when water contacts aluminum metal. One specific “flat” aluminum cluster has now been synthesized through a pHcontrolled process monitored by a novel analytical technique.
FEMTOSECOND RAMAN SPECTROSCOPY
Fang and his fellow researchers synthesized an aqueous aluminum nanocluster known as Al13 by slowly raising the pH of a solution and following the reaction using an emerging technique known as Femtosecond Stimulated Raman Spectroscopy (FSRS). He says, “We chose to produce Al13 because this species represents a naturally occurring mineral that is octahedral in configuration. We have also pioneered a novel technique that enables thin metal-oxide films that are a few atomic layers thick to be prepared directly from solution instead of using more expensive methods. This integrated platform will enable Al13 potentially to be used as a green solution in broad applications such as transistors, solar energy cells, catalytic converters and corrosion inhibitors.”
The researchers used an electrochemical process to slowly and precisely raise the pH of the reaction mixture to produce Al13. Fang says, “In Stage I, we started at a pH of 2.2 where the dominant aluminum species prepared from a 1 molar aluminum nitrate solution is the monomeric aluminum hexa-aqua ion.”
The solution is placed in a two-compartment electrochemical cell, which contains an anode compartment and a cathode compartment. Nitrate ions migrate into the anode compartment where oxygen is produced.
Aluminum ions migrate into the cathode compartment where hydrogen is produced. The charge balance is maintained. An electric current is used to control the process, which exhibits a net reduction in proton (hydrogen ions) concentration in the cathode compartment as the pH is slowly increased, wherein condensation of aluminum species occurs to produce larger aluminum nanoclusters.
FSRS was used to follow the reaction because of the limitation of conventional Raman spectroscopy. Fang says, “We needed to detect small changes in Raman vibrational modes down to between 300 and 500 cm-1. Unfortunately, this frequency is too close to the fundamental pulse. Instead, we used non-resonant (800 nanometer) FSRS spectroscopy with a newly developed Raman probe pulse based on our photonic advances to cover that spectral range.”
FSRS reveals that the reaction moves to stage II at a pH between 2.4 and 2.7 due to the formation of an intermediate identified as Al7. Fang says, “As the pH increases to between 2.7 and 3.2, further deprotonation strips positive charges at the outer shell of Al7, leading to the formation of the larger Al13 cluster, which represents Stage III of the process. The key is to catch a glimpse of aluminum speciation as the chemistry proceeds in water.”
Figure 3 shows the two-compartment electrochemical cell and the reaction process as it moves from monomeric aluminum in Stage I to Al13 Stage III via an octahedrally coordinated Al7 intermediate in Stage II.
The researchers deliberately ran this reaction sequence at a low pH because the involving aluminum clusters could be identified using FSRS aided by computations, and they represent the onset of larger aluminum cluster formation. Fang says, “Work is underway to characterize the different types of clusters and species that form in aqueous solution at pH values above 7. This effort might also bring us closer to the regime where dehydration and annealing yield metal oxide thin films with versatility.”
This work is also of interest to formulators of MWFs because they are designed to operate at a pH of 9. Potentially, the aluminum clusters identified at this alkaline pH may help formulators better understand how to prepare products that will minimize such concerns as staining.
Additional information can be found in a recent article2 or by contacting Dr. Fang at firstname.lastname@example.org.
1. Canter, N. (2011), “Super-Strong, Ductile Aluminum,” TLT, 67 (1), pp. 10-11.
2. Wang, W., Liu, W., Chang, I., Wills, L., Zakharov, L., Boettcher, S., Cheong, P., Fang, C. and Keszler, D. (2013), “Electrolytic Synthesis of Aqueous Aluminum Nanoclusters and In Situ Characterization by Femtosecond Raman Spectroscopy and Computations,” Proc. Natl. Acad. Sci. U.S.A. 110 (46), pp. 18397-18401.
Neil Canter heads his own consulting company, Chemical Solutions, in Willow Grove, Pa. Ideas for Tech Beat can be submitted to him at email@example.com.
Dear Oregon State University Department of Chemistry,
I would like to invite you to the 2nd Annual Puget Sound Women Chemists Retreat. The Puget Sound Women Chemists Retreat is an annual networking and career-building event with the main goal of retention and advancement of women in chemistry careers. Graduate and post-doctoral women chemists are connected to a close-knit network of colleagues and mentors and are taught strategies of career success.
This year we will be hosting this student-run regional retreat at the University of British Columbia from Friday, May 30th to Sunday, June 1st. In an effort to include women chemists from across Canada in this unique career building opportunity, the event has been strategically scheduled to run just prior to the Canadian Chemistry Conference and Exhibition, which is being held in Vancouver. We will be building on last year’s successful COACh negotiation workshop with new communication and career launching workshops, and we are excited to have an open discussion about how chemists can create an empowering workplace.
We sincerely hope that you will be able to attend. We invite you to visit our website at https://sites.google.com/site/pswomenchemists/ to view information about last year’s retreat and to view this year’s itinerary, speakers, and panelists. If you have any further questions, please do not hesitate to contact us by email at firstname.lastname@example.org.
Dr. Robbyn K. Anand-Perdue
Chair of the Women Chemists Committee and Secretary
American Chemical Society Puget Sound Local Section
The Office of Undergraduate Research seeks to recognize students and their faculty mentors for significant contributions to undergraduate research with two awards – Undergraduate Research Faculty Mentor of the Year and Undergraduate Researcher of the Year. Nominations are due by April 14 and 16, respectively. Nomination forms and more information about the awards are available on the URSA Web page – http://oregonstate.edu/students/research/
Calling OSU undergraduate students! Looking for a paid summer internship that is more than just a job? Want to gain skills to be competitive in the workforce? PROMISE is a ten-week developmental internship program for OSU undergraduate students designed to provide professional or technical paid work experience and mentoring at OSU, state, and local agencies. Come to the info and application session on March 12, 12:30-2:30 p.m. in the Native American Longhouse.
The College of Science has partnered with Achievement Rewards for College Scientists (ARCS) Portland Chapter to recruit top applicants to PhD programs in the departments of biochemistry and biophysics, chemistry, mathematics, microbiology, statistics and integrative biology. This week the chapter funded two 2014-2015 awards—each for $18,000, payable over three years.
Professor Ognjen Miljanic of University of Houston will present a seminar entitled, “Self-Sorting and Compartmentalization in Dynamic Combinatorial Libraries” on Thursday, March 13th at 5pm in LPSC 402.
The Research Office, Office for Research Development is requesting letters of intent for the National Science Foundation (NSF) – Small Business Technology Transfer Program Phase I Solicitation (STTR).
Research Office, Office for Research Development Letter of Intent submission deadline: Friday, April 11, 2014
Synopsis of Program:
The Small Business Technology Transfer (STTR) Program stimulates technological innovation in the private sector by strengthening the role of small business concerns in meeting Federal research and development needs, increasing the commercial application of federally supported research results, and fostering and encouraging participation by socially and economically disadvantaged and women-owned small businesses.
This STTR Phase I solicitation aims at encouraging the commercialization of previously NSF-funded fundamental research (NSF funding lineage). It is highly desirable that the core innovation described in the submitted proposals can in some manner be linked to fundamental research funded by the NSF. This lineage must be documented in the Project Description section of the proposal here).
Anticipated Funding Amount: $10,575,000 for Phase I (pending availability of funds)
Estimated Number of Awards: 47 (pending availability of funds)
Limit Summary: An organization may submit no more than two Phase I proposals in total during this cycle, which is defined as this STTR Phase I solicitation and the concurrent SBIR Phase I solicitation.
Guidance for preparation of letter of intent to the Research Office, Office for Research Development:: http://oregonstate.edu/research/incentive/
Submit electronically as a MSWord or PDF document to: email@example.com
For further information, please contact Mary Phillips, Director of the Office for Research Development at firstname.lastname@example.org
Mr. Andrew Ferreira will present a CH 633 Seminar entitled, “Preparation of 1,2,3,4,5-Substituted Cyclopentanes in the Total Synthesis of Natural Products,” on Monday March 10th at 4:15pm in LPSC 402.
Hewlett Packard is advertising for a R&D Ink Chemistry Intern on their LinkedIn page.